What is Aluminum and its characteristics?
Aluminium is the world’s most abundant metal and is the third most common element, comprising 8% of the earth’s crust. The versatility of aluminium makes it the most widely used metal after steel.
Although aluminium compounds have been used for thousands of years, aluminium metal was first produced around 170 years ago.
In the 100 years since the first industrial quantities of aluminium were produced, worldwide demand for aluminium has grown to around 29 million tons per year. About 22 million tons is new aluminium and 7 million tons is recycled aluminium scrap. The use of recycled aluminium is economically and environmentally compelling. It takes 14,000 kWh to produce 1 tonne of new aluminium. Conversely, it takes only 5% of this to remelt and recycle one tonne of aluminium. There is no difference in quality between virgin and recycled aluminium alloys.
Pure aluminium is soft, ductile, corrosion-resistant and has a high electrical conductivity. It is widely used for foil and conductor cables, but alloying with other elements is necessary to provide the higher strengths needed for other applications. Aluminium is one of the lightest engineering metals, having the strength to weight ratio superior to steel.
By utilising various combinations of its advantageous properties such as strength, lightness, corrosion resistance, recyclability and formability, aluminium is being employed in an ever-increasing number of applications. This array of products ranges from structural materials through to thin packaging foils and pipes.
Why Aluminum piping is used for industrial gases?
- The pipe and compressed air system fittings are readily available.
- The aluminium piping solution. is suitable for a very wide pressure range.
- Ability to support a broad range of working temperature
- A necessary component for Gas storage for various industrial applications.
- Apart from that, the other advantages include
- Compatible with compressed air, Nitrogen and inert gases.
- Resistant to the effect of compressor oils (mineral oil / PAO based / Ester based oils).
- Advanced aluminium piping solutions are resistant to direct UV radiation and fittings are resistant to indirect UV radiation.
- Corrosion-free.
- Leak-resistant.
- Compatible with Oil-Free and Oil Injected Compressors.
What are the benefits of using Aluminium piping for Compressed Air piping system?
- No Corrosion = No Stress
Aluminum pipe’s corrosion-resistant properties offer optimal airflow, reduced energy costs, and better air quality overall. Due to mechanical properties
- Low Installation & Maintenance Costs
Aluminum pipe systems are much easier to install and modify compared to steel or copper pipe systems.
Here’s why:
- Aluminum pipe is lighter than steel or copper pipe, reducing installation and modification costs
- Up to 50% savings in labor, since the aluminum pipe is supplied ready for use
- Aluminum piping doesn’t require threading or soldering, required special equipment and skilled workers
- No special tools, or preparations besides cutting, deburring, and chamfering are required
- Aluminum pipe is calibrated, meaning that all of its quick connect components are always secured
- Minimized Leaks
The main issue with threaded connections is that they will inevitably leak, which causes compressors’ energy to run harder and longer, driving up utility costs.
However, the fittings used with aluminum pipe systems fit securely and leak far less than the fittings used with threaded systems, which transports directly into energy savings and improved plant productivity.
Less Leaks = Less Utility Costs
What are the mechanical properties of Alloy used in Parker Transair Aluminum piping?
- 6063-T5 Aluminum AlloyT5 temper 6063 has an ultimate tensile strength of at least 140 MPa (20,000 psi) in thicknesses up to 13 millimetres (0.5 in), and 130 MPa (19,000 psi) from 13 mm (0.5 in) thick, and yield strength of at least 97 MPa (14,000 psi) up to 13 millimetres (0.5 in) and 90 MPa (13,000 psi) from13 to 25 mm (0.5 to 1 in). It has an elongation of 8%.
Why should we opt for Parker Transair Aluminum piping system?
With over 20 years of industry experience, Parker Hannifin’s Transair piping system has become the trusted brand for compressed air, vacuum, inert gas, process water, and chemical transfer applications.
Available for aluminum and stainless steel pipe, Transair features lightweight components and quick-connect technology. Compared to traditional systems, (Copper, Black Iron, Steel) Transair installs 4x faster and is 4x lighter. All Transair systems install without the need to thread, solder, or glue the pipe. This allows for the piping system to be easily modified for future layout expansions. With Transair, there is no need to remove the existing piping system. Transair can integrate into most existing piping systems.
For superior performance, Transair uses the highest quality aluminum and stainless steel alloys to increase corrosion resistance. With Transair, the quality of the air leaving the compressor room will be maintained to the point of use.
Parker Hannifin stands behind the Transair product line by offering a 10-year warranty against manufacturing defects on all Transair components.
Are there any certifications given to Parker Transair for its compressed air piping system?
Transair meets the requirements of several industry certifications and guarantees, ensuring the highest level of safety and quality. Transair conforms to the following certifications:
• ISO 9001 version 2000
• TÜV certification
• ASME B31.1/B31.3
• Qualicoat certification
• ISO 8573 certification (for clean dry air)
• 10-year warranty (1 year for SCOUT sensors/equipment)
• CE conformity
– European standard 97/23 CEE – §3.3 (equipment under pressure)
• Safety certifications
– Non-flammable with no propagation of flame
– UL94HB standard (connectors and valves)
– UL94V-2 standard (fixing clips)
– ISO 8030/EN 12115 norms (flexible hoses)
• The pipe powder coat finish is classified MO
• Leadership in Energy and Environmental Design (LEED) certification credits
What are the potential cost savings if we use/replace our existing piping system with Parker Transair Aluminium piping system?
Over a payback period of fewer than 36 months using/replacing the parker Transair Aluminum piping system gives potential cost savings of 34%.
In what sizes Lengths/Diameters does Transair Aluminum piping come?
Transair Aluminum piping system comes in Outer diameter (OD) ranging from 16.5mm to 168 mm with the addition of a new 8 inches (220mm) diameter piping system. 16.5 mm comes in 4.5 m length. Whereas diameters ranging from 25 to 168 mm comes in 3m and 6m length. 8 inch/220mm pipe comes in 6 m length.
What is the material of fittings?
The details and material of fittings are as followed:
- 40 mm (1-1/2″), 25 mm (1″), 16.5 mm (1/2″): Polyamide 6.6 with fiberglass reinforcement.
- 50 mm (2″) and 63 mm (2-1/2″) brackets also polyamide.
- 50mm (2″) and 63 mm (2-1/2″): Aluminum (AlSi9Cu3)
- The connection will withstand 4200 lbs of force
- Force to connect: less than 30 lbs
- Tightening torque: 260 in-lbs
- Seals: Nitrile 70 DIDC
- Silicone-free
- Traceability: All products identified by production number
Can we connect Mild steel pipe or GI pipe with Transair Aluminum Pipe?
Transair pipe fittings have Male/Female BSPT stud fitting(Threaded fitting) connecting 16.5 mm to 63 mm diameter Transair pipe to traditional M.S/ GI threaded pipes and Inlet/Outlet ports of Compressor, downstream equipment and machines. For pipes above 63 mm Transair provides Aluminum flanges, Gaskets, and Bolt kits to make these connections.
What is the Max pressure and temperature range of Transair Aluminum piping system?
13 Bar from -20°C to +60°C
16 psi from -20°C to +46°C
What are the piping layout practices we can use to get optimal compressed air system?
The best air design is a loop of piping that goes all the way around the building, starting and ending at the air compressor with a tee fitting. This allows the air to travel in two directions to any air outlet and balances the airflow.
A loop is not always practical, as some building layouts just won’t allow it. We offset this by increasing the diameter of the piping to get more flow. Single air user shops typically don’t need a loop. Minimize the use of elbows, valves, and bends. Use Aluminum piping systems for compressed air.
Do you offer Piping layout/ Design and installations services?
AIrpro Technix is an EPC Contractor dealing in:
- Design & Supply of Complete Compressed Air Installations
- Compressed air network Design
- Piping Layout Design & Construction (BIM models and 3D and 2D CAD models)
- Turnkey Project Management
- Monitoring Offering
- Turnkey Installations
- Turnkey Contract for Compressed Air Installations from Design, Equipment, Installation, and Commissioning
- Turnkey Installations, Turnkey Contracts for Plant Piping.
We have a series of tools offered by parker, piping flow analysis software to meet design optimized piping systems to meet your needs.
Still, have questions?
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